AI Video Analytics Across a Large-Scale Industrial Manufacturing Facility
TMEIC used Mikshi AI to validate real-time PPE compliance monitoring at its Tumkur plant using Edge AI and video analytics.
- 95% PPE detection accuracy during the POC
- Real-time detection of PPE compliance events
- On-premise video processing using the Mikshi AI Edge AI Box
- Future use cases discussed including mobile phone detection and fire & smoke detection
About the Facility
TMEIC Industrial Systems India Private Limited operates its industrial systems facility in Tumkur, Bengaluru, Karnataka.
The POC was conducted with the Safety / Plant Operations team to evaluate automated PPE compliance monitoring.
- Industrial Systems - Power Electronics, Drives & Automation
- Tumkur, Bengaluru, Karnataka
- Safety / Plant Operations
- Customer SPOC: Padmaprasad Jain, AGM - Safety, Health & Environment
The Challenges
Manual PPE Monitoring Across Industrial Operations
TMEIC's Tumkur plant relied on manual observation for PPE helmet compliance, without an automated, real-time detection or alerting mechanism.
- Manual observation of PPE compliance
- No automated real-time PPE detection
- No automated real-time alerting mechanism
- Need for improved visibility into PPE compliance across monitored areas
Our Solution
Turn Existing Video Infrastructure Into Real-Time Safety Intelligence
Mikshi AI conducted a two-day, on-site Proof of Concept to validate AI Video Analytics for PPE compliance monitoring at TMEIC's Tumkur plant.
The deployment included:
- PPE kit detection
- Real-time PPE compliance detection
- Mikshi AI Edge AI Box for on-premise inferencing
- Real-time dashboard with visual event evidence
- Local video processing without cloud dependency
What Changed
Before Mikshi AI
- Manual PPE compliance observation
- No automated real-time detection
- Reliance on human monitoring
- Limited automated visibility into PPE violations
After Mikshi AI
- 95% PPE detection accuracy
- Real-time PPE compliance detection
- Visual evidence of detected events through the dashboard
- On-premise AI video processing
- Potential expansion into additional safety use cases
POC Deployment Architecture
The POC used a hybrid deployment. Camera RTSP streams are processed on-premise by the Mikshi AI Edge AI Box, which generates PPE events and metadata.
The real-time dashboard runs on Mikshi Cloud. A tower light connected to the box through a USB relay raises an on-site alert for PPE non-compliance.
