AI Video Analytics Across a Large-Scale Electronics Manufacturing Facility
Mefron Technologies used Mikshi AI to improve PPE compliance, worker safety, and operational visibility using existing CCTV infrastructure.
- 73% reduction in PPE non-compliance incidents
- Reduction in supervisor time spent on manual compliance walk-through
- 65% faster compliance reporting through automated dashboards
- Real-time alerts for PPE violations across production zones
About the Facility
Mefron Technologies is an EMS manufacturing company operating:
- 150,000+ sq. ft. manufacturing facility
- 1,200+ workforce
- PCB assembly, moulding, wire harness, and box build operations
Managing PPE compliance across multiple production environments and rotating shifts was becoming difficult through manual supervision alone.
The Challenges
PPE Compliance Across Multiple Production Zones
Different production areas required different PPE protocols including:
- ESD wrist straps
- Safety footwear
- Gloves
- Safety glasses
- High-visibility gear
Continuous monitoring across shifts and zones was operationally difficult.
Delayed Violation Response
Supervisors relied on walk-through and post-incident CCTV reviews, making safety enforcement reactive instead of real time.
Limited Visibility Into Compliance Patterns
The safety team lacked shift-wise and zone-wise visibility into recurring compliance violations.
Our Solution
Turn Existing CCTV Into Real-Time Safety Intelligence
Mikshi AI deployed an intelligent Video Analytics platform on Mefron’s existing CCTV infrastructure without replacing cameras.
The deployment included:
- Multi-PPE compliance detection
- Real-time violation alerts
- Zone-wise safety monitoring
- Shift-level compliance dashboards
- Role-based reporting for supervisors and plant managers
The system was deployed across eight production zones in under three weeks.
What Changed
Before Mikshi AI
- Manual safety walk-through
- Reactive CCTV investigations
- Delayed compliance reporting
- Limited visibility across production shifts
After Mikshi AI
- Real-time PPE violation detection
- Faster response to safety incidents
- Automated compliance dashboards
- Continuous monitoring across production zones
