AI Video Analytics Across a Chemical Manufacturing Facility
A leading chemical manufacturer used Mikshi AI to improve plant safety, restricted zone monitoring, and operational visibility using existing CCTV infrastructure.
- 63% faster detection of PPE and safety violations across hazardous production zones
- Real-time alerts for unauthorized entry near chemical storage and reactor areas
- 58% reduction in response time during fire, smoke, and spill incidents
- Continuous monitoring of tanker loading and unloading operations
- Faster identification of unsafe worker behavior near high-risk machinery
About the Facility
The chemical manufacturing facility operates:
- Hazardous processing and storage zones
- Tanker movement and loading bays
- Multiple production units and utility areas
- 24x7 workforce and plant operations
The Challenges
PPE & Safety Compliance
The facility struggled to continuously monitor helmet, gloves, mask, and other safety gear compliance across hazardous zones.
Restricted Zone Monitoring
Unauthorized movement near chemical storage, reactors, and utility areas created operational and safety risks.
Fire, Smoke & Spill Risks
The plant required faster detection of smoke, fire hazards, and chemical spill incidents across production areas.
Tanker & Vehicle Movement Visibility
Supervisors lacked real-time visibility into tanker movement, loading operations, and vehicle activity inside the facility.
Our Solution
Turn Existing CCTV Into Industrial Safety Intelligence
Mikshi AI deployed an intelligent Video Analytics platform on the facility’s existing CCTV setup without replacing cameras.
The deployment included:
- PPE compliance monitoring
- Restricted zone detection
- Fire and smoke detection
- Unsafe behavior detection
- Tanker movement monitoring
- Vehicle and workforce tracking
- Real-time alerts and centralized dashboards
What Changed
Before Mikshi AI
- Manual safety supervision
- Reactive CCTV investigations
- Delayed response to safety violations
- Limited visibility across hazardous zones
After Mikshi AI
- Real-time plant-wide safety visibility
- Faster response to incidents and violations
- Continuous monitoring across critical zones
- Intelligent monitoring using existing cameras
